moneo IIoT platform
Improve manufacturing efficiency

Eliminate unplanned downtime due to equipment failures

Availability losses include unplanned stops, such as equipment failures, and planned stops such as machine setup and recipe changeover time. Use real-time maintenance (RTM) technologies in your production plants to increase machine availability, ensuring throughput and minimizing material losses.

moneo is an Industry 4.0 software platform. The integrated algorithms enable predictive maintenance for many critical industrial machines and convert your sensor data into valuable insights. Receive notifications prior to a machine failure, so you can plan preventive maintenance work in advance.

Predict common fault conditions

Effects (crashes)

Hitting rotor blades
Ingested object / collision with moving object
Incorrect sequence timing

Friction

Bearing failure
Impeller rubbing/rotor blade dragging
Cavitation

Mechanical fatigue

Misalignment/ unbalance
Belt issues
Loose foundations/structural problems

Temperature (overheating)

Loss of lubricant or coolant flow
Electrical issues or excessive load

Increase machine availability with

Predictability

Increase the availability of your production equipment.

Process stability

Your cycle times are never affected by damaged machines.

Self-monitoring

Your production systems automatically detect and report quality defects.

The evolution of maintenance technology

	Reactive	Preventive	Condition-based	Predictive with root cause investigation
Advantage	No time requirements for planning	No unexpected breakdowns or failures	Real-time detection of faults Alarm- and event-based triggers Improved use of maintenance resources	Actionable insights on what to fix and repair Maintenance work orders can be planned Reduction of spare parts inventory
How?	Fix when broken	Schedule regular inspections using expert knowledge of the machines	Condition data must be evaluated by a functional expert before action is taken	Real-time data collection Automated root cause analysis by machine assets Digital process for executing work orders
Technology	Repair tools	Repair tools and computerized maintenance management system	Vibration, temperature, and oil quality sensors Visualization and notification software	Smart sensors, edge processing, machine learning algorithms, cloud architecture
Please note	Unplanned downtime Loss of production efficiency High-stress work environment	High cost in time and labor Decreases value added work	Investments in hardware and integration Expertise and experience in evaluating condition data	Investments in hardware and integration

Real-time condition monitoring with
moneo Cloud

moneo provides recommendations for action

Real-time monitoring (RTM) dashboard in moneo

RTM protects against failures due to bearing damage.

Example of a basic set-up

Components

Description

VVB vibration sensors

Vibration is the most important measure of mechanical condition

Excessive vibration indicates defects in the design of the device.
Excessive vibration indicates mechanical problems.
Think of excessive vibration as energy loss suffered by the compressor while doing its job.

TS RTDs and TR temperature sensors

Temperature is another indicator of energy loss

It indicates increased machine working rate.
Excessive heat indicates overload, mechanical friction, electrical problems, or loss of lubricant/coolant.

IO-Link master

Data acquisition via IO-Link for standard PLC controller or data transfer to OT/IT systems

Automatic device replacement to minimize the need for on-site parameter setting
Fast and accurate measurements for maximum process control
No scaling required for IO-Link sensors

moneo edgeGateway

Cloud connection for all IO-Link masters and vibration controllers

Recording of up to 500 process values
Remote control, alarms, and visualizations
Functions include configuration, data collection, and condition monitoring

Use cases for improving machine availability

Maximum performance, minimum downtime: here is how to optimize machine availability

Want to ensure machine availability while simultaneously monitoring plant conditions? The following use cases will show you how moneo usefully monitors automated plants and machine conditions and ensures machine availability – quickly and easily!

Improve machine availability

These topics might also be of interest to you:

Connect data from plant floor

In the age of Industry 4.0, connectivity is necessary to realizing the full potential of your production capabilities.

Transform data into information

Our no-code IIoT platform seamlessly connects to a variety of industrial sensors, machines and controllers.

Get actionable insights

In Industry 4.0, gaining practical insights from the extensive amounts of data from connected devices is important.